# ASTM A927A927M-11

Designation A927/A927M 11Standard Test forAlternating-Current Magnetic Properties of Toroidal CoreSpecimens Using the Voltmeter-Ammeter-Wattmeter1This standard is issued under the fixed designation A927/A927M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon indicates an editorial change since the last revision or reapproval.1. Scope1.1 This test covers the determination of several acmagnetic properties of either laminated ring or toroidal tapewound cores made from flat rolled product.1.2 This test covers test equipment and proceduresfor determination of specific core loss, specific exciting power,and peak permeability for power and audio frequencies 50 to20 000 Hz under sinusoidal flux conditions.1.3 This test , because of the use of a feedback-controlled power amplifier, is well suited for determination ofac magnetic properties at magnetic flux densities above theknee of the magnetization curve and is particularly useful fortesting of high-saturation iron-cobalt alloys for example,alloys listed in Specification A801, although use of this test is not restricted to a particular type of material.1.4 This test shall be used in conjunction withPractice A34/A34M and Terminology A340.1.5 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. The values stated ineach system may not be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conancewith the standard.1.6 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards2A34/A34M Practice for Sampling and Procurement Testingof Magnetic MaterialsA340 Terminology of Symbols and Definitions Relating toMagnetic TestingA697/A697M Test forAlternating Current MagneticProperties of Laminated Core Specimen Using Voltmeter-Ammeter-Wattmeter sA801 Specification for Wrought Iron-Cobalt High MagneticSaturation Alloys UNS R30005 and K926503. Significance and Use3.1 This test is a derivative of Test A697/A697M specifically designed for testing of toroidal coreswhich are not covered in Test A697/A697M and fortesting at magnetic flux densities above the knee of themagnetization curve.3.2 Specimen size typically ranges from 1 to 1.25 in. 25.4to 31.8 mm in inside diameter to 1.5 in. 38.1 mm in outsidediameter with weights ranging from 30 to 60 g. Provided thetest equipment is suitably chosen, there is no obvious limit tothe overall size of core that can be tested. If basic materialproperties are desired, then the requirements of 5.1 must beobserved.3.3 The reproducibility and repeatability of this test are such that this test is suitable for design, specifica-tion acceptance, service uation, and research and develop-ment.3.4 When testing under sinusoidal flux conditions at mag-netic flux densities approaching saturation, highly peakedmagnetizing waves will be present, and the test instru-ments used must have crest factor capabilities of at least 3;otherwise erroneous results will be obtained.1This test is under the jurisdiction of ASTM Committee A06 and is thedirect responsibility of Subcommittee A06.01 on Test s.Current edition approved Aug. 1, 2011. Published August 2011. Originallyapproved in 1994. Last previous edition approved in 2004 as A927/A927M04.DOI 10.1520/A0927_A0927M-11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume ination, refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States14. Apparatus4.1 The apparatus for testing under this test shallconsist of as many of the components, described below andschematically illustrated in Fig. 1, as required to per themeasurements.4.2 Signal GeneratorFor testing at other than line fre-quency 50 or 60 Hz, a low distortion sine wave signalgenerator is required. The frequency accuracy of the signalgenerator should be within 60.1 . To prevent dc biasing ofthe magnetizing current wave, a blocking capacitor orisolation transer should be installed between the signalgenerator and power amplifier.4.3 Power AmplifierA linear power amplifier should beused see Note 1. The signal from the secondary winding ofthe test specimen is used for negative feedback control of themagnetizing wave. Depending on the power amplifierused, it may be necessary to install feedback signal condition-ing equipment such as an attenuator or amplifier; however, thesignal conditioning equipment must not distort the feedbackwave nor load the secondary winding. Fig. 1 also showsan audio choke connecting the output and feedback terminalsof the amplifier. This choke is intended to prevent dc bias beingintroduced into the magnetizing wave by providing dcfeedback to the power amplifier. Without such a choke, the dcoffset current present in certain power amplifiers will result inlarge dc output currents. This choke may not be neededdepending on the make and model of power supply. Furtherreduction or elimination of bias can be achieved by installingan isolation transer to transer couple the primarycircuit.NOTE 1Audio amplifiers are suitable in some instances, although thesmall specimen cross section and the relatively few primary turns typicallyused results in a low Q circuit and, therefore, difficulty in maintainingsinusoidal flux at magnetic flux densities approaching saturation. Inaddition, an impedance matching transer may be required to improvepower transfer.4.4 WattmeterAn electronic wattmeter with appropriatevoltage, current and wattage ranges, and bandwidth must beused. The full-scale accuracy of the wattmeter must be betterthan 60.5 . The wattmeter must have a crest factor capabilityof at least 3 and be capable of accurate measurements atlow-power factors. The wattmeter must be able to measure rmscurrent and rms voltage to an accuracy of 60.5 or better;otherwise, separate instruments meeting this accuracy require-ment must be used.4.5 Flux VoltmeterThe flux voltmeter must be a trueaverage responding, high-impedance voltmeter calibrated toread 2 /4 times the full wave rectified average voltage sothat its indications will be identical to those of a true rmsvoltmeter when reading a pure sinusoidal voltage. The ratedfull-scale accuracy must be 60.5 or better.4.6 Current-Sensing Resistor OptionalWhen peak per-meability is to be measured, a noninductive, high-precision,low-thermal coefficient of resistance current-sensing resistorshall be used. The resistor must be rated to carry the maximumcurrent used in the test.4.7 Peak Voltmeter OptionalWhen peak permeability isto be determined, a high-impedance peak-reading voltmetershall be used to measure the voltage drop across the current-sensing resistor. The voltmeter must have a full-scale accuracyof 61 or better, a crest factor of at least 3, and appropriatebandwidth.4.8 Oscilloscope OptionalAn oscilloscope displayingboth the magnetizing current wave and secondary voltagepermits the operator to observe the waves. This is particu-larly useful when setting up the test for the first time. Theoscilloscope must have a very high impedance to avoidloading of the secondary winding.5. Test Specimen5.1 The test specimen must be either a stack of toroidalwasher ring laminations ed by punching, machining, oretching or a toroidal tape wound core. For measurement ofbasic material properties, the ratio of inside to outside diametermust be 0.82 or greater.6. Procedure6.1 The test specimen should be heat treated after fabrica-tion. Bent or otherwise damaged laminations or tape cores shallbe discarded.6.2 The core shall be weighed to an accuracy of 60.1 orbetter and the inside and outside diameters measured to anaccuracy of 0.1 or better.6.3 The laminations or tape core should be enclosed in arigid, nonconductive case core box or placed in a suitablefixture to avoid winding stresses. The test core should fill thecore box or fixture as fully as possible to minimize air flux.6.4 Primary and secondary windings, N1and N2, are ap-plied; the secondary winding should be applied first. Bothwindings should be unily wound over the circumferenceof the toroid. The secondary winding may use finer diameterwire than the primary winding, which should be of sufficientdiameter to carry the magnetizing current without overheating.Alternately, a fabricated magnetizing fixture may be usedprovided the windings are unily distributed over the lengthof the core.6.5 If the number of turns on the secondary winding is notequal to the number of turns on the primary winding, additionalFIG. 1 Schematic Illustration of Test ApparatusA927/A927M 112circuitry such as amplifiers or attenuators may be required tocontrol the “loop gain” in the wave feedback loop. Failureto control the “loop gain” will normally result in power supplyinstability.6.6 The flux voltage, Ef, induced in the secondary winding,N2, at the required magnetic flux density, Bm, shall be com-puted using the equation found in 7.2 or 8.2.6.7 The test specimen is connected to the test apparatus anddemagnetized. Demagnetization must be done by smoothlyreducing the magnetizing current starting from a magnetic fluxdensity above the knee of the magnetization curve and at thetest frequency.6.8 The magnetizing current is increased to obtain the fluxvoltage corresponding to the lowest required magnetic fluxdensity.6.9 The factor of the secondary voltage is computed bydividing the rms secondary voltage by the flux voltage. The factor must be within 61 of the value for a sine wavefor testing conducted in accordance with this test . Oncetest conditions have been established for a particular test coreand material, measurement of the factor is optional.6.10 For core loss determination, read and record the powerfrom the wattmeter.6.11 For specific exciting power determination, read andrecord both the rms exciting current and rms secondary voltageas displayed on the wattmeter or other rms voltmeters.6.12 For peak permeability determination, read and recordthe voltage drop across the current-sensing resistor using thepeak-reading voltmeter.6.13 Repeat 6.8 through 6.12 for all test points in order ofincreasing magnetic flux density. If the required magnetic fluxdensity is exceeded without acquiring the needed data, the coremust be demagnetized before repeating the measurement.7. Calculation Customary Units7.1 The cross-sectional area of the test specimen is com-puted from the mass of core, the density of the material, and themagnetic path length. For a toroidal core the magnetic pathlength, lm, is equal to the mean circumference orlm5do1di21wheredo outside diameter, cm, anddi inside diameter, cm.The cross-sectional area, A, in square centimetres is thenA 5mlm2wherem core mass, g, and density, g/cm3.7.2 Flux VoltageThe flux voltage corresponding to a givenflux density assumed to be sinusoidal isEf5 2BAN2f 310283whereEf flux voltage induced in winding N2,V;B maximum flux density, G;A cross-sectional area of core, cm2;N2 number of secondary turns; andf frequency, Hz.7.3 Specific Core LossThe core loss per pound isPcB;f5453.6SN1N2D W 2 Km4wherePcB;f specific core loss at magnetic flux density B andfrequency f, W/lb;N1 number of primary turns;N2 number of secondary turns;W power loss indicated by the wattmeter, W;K correction factor for losses due to the wattmeter, W;andm mass of test core, g.The correction factor in electronic wattmeters tends to bevery small and is usually negligible. Refer to the wattmeteroperating manual for specific instructions on computing thiscorrection factor.7.4 Specific Exciting PowerThe specific exciting power iscalculated from the rms value of exciting current and rmssecondary voltage with all other secondary burden eithersubtracted or removed. The latter condition usually applieswhen high- impedance-measurement equipment is used.The equation isPzB;f5453.6SN1N2DVIm5wherePzB;f specific exciting power at magnetic flux density andfrequency f, VA/lb;N1 number of primary turns;N2 number of secondary turns;V rms value of secondary voltage, V;I rms value of exciting current, A; andm mass of test core, g.7.5 Peak ac PermeabilityThe peak ac permeability iscalculated asp5BmHpm5BmRlm0.4N1Ep6wherep peak ac permeability;Bm peak flux density, G, which is equivalent to the testmagnetic flux density for sinusoidal waves;Hp peak magnetic field strength, Oe;m magnetic constant equal to 1, unitless in cgs-emu;N1 number of primary turns;Ep peak voltage read across the current-sensing resistor,V;R resistance of the current-sensing resistor, ; andlm magnetic path length, cm.A927/A927M 1138. Calculation SI Units8.1 The cross-sectional area of the test specimen is com-puted from the mass of core, the density of the material, and themagnetic path length. For a toroidal core the magnetic pathlength, lm, is equal to the mean circumference orlm5do1di27wheredo outside diameter, m anddi inside diameter, m.The cross-sectional area, A, in square metres, is thenA 5mlm8wherem core mass, kg, and density, kg/m3.8.2 Flux VoltageThe flux voltage corresponding to a givenflux density assumed to be sinusoidal isEf5 2BAN2f 9whereEf flux voltage induced in winding N2,V;B maximum flux density, T;A cross-sectional area of core, m2;N2 number of secondary turns; andf frequency, Hz.8.3 Specific Core LossThe core loss per kilogram isPcB;f5SN1N2D W 2 Km10wherePcB;f specific core loss at magnetic flux density B andfrequency f, W/kg;N1 number of primary turns;N2 number of secondary turns;W power loss indicated by the wattmeter, W;K correction factor for losses due to the wattmeter,W; and,m mass of test core, kg.The correction factor in electronic wattmeters tends to bevery small and is usually negligible. Refer to the wattmeteroperating manual for specific instructions on computing thiscorrection factor.8.4 Specific Exciting PowerThe specific exciting power iscalculated from the rms value of exciting current and rmssecondary voltage with all other secondary burden eithersubtracted or removed. The latter condition usually applieswh